nasaco.com

Expert Factory Layout Proposals for the Coffee & Tea Industries

With nearly 30 years of dedicated experience in machinery installation and production line design for the coffee and tea industries, we bring unparalleled expertise to your project. We leverage this extensive background to propose the most suitable machine specifications and create factory layouts that are precisely tailored to your facility’s scale and production requirements, ensuring maximum efficiency.

Evolved Total Support: Optimizing Your Entire Production Process

In recent years, our services have evolved far beyond simply proposing machinery. We now offer total solutions that support the entire factory production process, from initial setup to the thorough optimization of your layout. We handle a wide range of needs, from equipment installation to designing smooth, highly efficient production lines, ensuring your operations run at their best.

If you’re looking to improve your current factory layout or optimize your overall production processes, please don’t hesitate to contact us. Our team of experts is ready to help you solve your challenges and maximize your productivity.

The First Step to Solving Challenges: Increasing Productivity

Packaging stick products into boxes, tins, or pouches presents distinct challenges for each container type. Relying on manual filling or inefficient production lines often results in higher labor costs, reduced output, and inconsistent product quality. To effectively overcome these hurdles and ensure the efficient production of high-quality goods, automating your production line is essential.

Optimized Automation Solutions: Inline and Offline Production

When it comes to producing stick-shaped products from your packaging machine, there are two primary methods: inline or offline production.

• Inline Production: This is a continuous process where stick-shaped products go directly from the packaging machine to final filling. It’s especially well-suited for high-speed stick packaging machines with 10 or more lanes, as it maximizes production efficiency through a seamless workflow.
• Offline Production: With this method, packaged stick products are temporarily stored in internal logistics containers before being filled in a later step. This approach is widely adopted in many production facilities, offering the advantage of more flexible production planning.

We offer innovative systems that support both inline and offline methods, with options for either fully automatic or semi-automatic operation. We’ll tailor the best solution to your specific production scale, existing equipment, and product characteristics. This ensures your production site benefits from reduced labor and improved production management efficiency.

If you’re considering optimizing your production line, feel free to contact us.

　　As the drip coffee bag market expands, improving production efficiency has become a pressing challenge. Particularly in the final stages, such as packaging drip coffee bags into boxes or pouches, many companies have faced issues with manual processes, leading to concerns about labor costs and productivity. However, recent advancements in flexible packaging technology and the introduction of automated lines have overcome these long-standing production hurdles enabling the efficient production of high-quality products.

Our innovative automation systems

We provide innovative automation solutions to meet the diverse packaging needs of drip coffee products. By converting the traditionally manual bagging process into a fully automated production line using advanced flexible packaging technology, we’ve achieved significant process efficiency and quality stabilization. For boxed products containing 10 bags or fewer, for example, we offer semi-automated or fully automated solutions, contributing to both labor savings and improved production management efficiency. Our flexible and customized designs accommodate a wide range of box types, including one-touch boxes, auto-lock bottom boxes, and hot-melt boxes. This allows us to support our clients in building optimal production systems tailored to their specific packaging requirements.

Even with gift box packaging, which has traditionally been challenging to fully automate due to its complex shapes, we’ve achieved efficiency through an innovative approach. Our solution involves a semi-automated line where the sorting, alignment, and counting of drip coffee bags are automated, leaving only the final gift box assembly to manual operators. This strategy allows us to create an efficient production process while keeping equipment costs to a minimum. As a result, our clients can support a flexible production system that handles diverse gift box types, all while benefiting from labor savings and improved productivity.

Automating the production of boxed or pouched drip coffee bags goes beyond mere cost reduction and efficiency gains. It directly enhances your company’s competitiveness by enabling a stable supply of high-quality products.
For clients considering improvements to their production lines, we offer tailored, optimal production systems designed to meet industry-specific needs. We’re here to support you in building a manufacturing environment that ensures consistent, high-quality output. Don’t hesitate to contact us for a consultation.